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Unread 05-09-11, 12:31 AM
Ernie Martin's Avatar
Ernie Martin Ernie Martin is offline
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Join Date: Apr 2002
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For a different reason, I couldn't agree more with Roger.

I have an MS in engineering from Caltech, spent 30 years in the aerospace industry and have consulted for both GE and the FAA. And one thing missing from any discussion in this Message Board -- not just this thread but the whole Message Board -- is "Systems Engineering". The aircraft as a whole is a "system". Everything is interelated. It was designed as a system. Change one item and it affects everything else. Often adversely. Change the engine and it affects the loads on the airframe, on the prop, on the prop governor -- maybe even the harness.

None of us has the money or resources to make sure that a change in one area will not adversely affect another area. So it doesn't get checked. Or it gets checked poorly.

I read this thread when it started and I wanted to jump in and say "are you crazy?" I didn't because I'm one of the site administrators and did not want to discourage full discourse. But now that Roger voiced his views I wanted to say "save not only the money but also the grief".

Before I went into engineering I spent five years in a business that souped up cars for racing. The typical client had limited resources. So he changed the carb from a 2-barrel to a 4-barrel. Never was the desired performance achieved. The compression ratio, cam timing, valve size and exhaust system -- which were designed for the 2-barrel -- remained, so there was now lots of fuel but the combustion efficiency sucked. Even clients who modified the whole engine ended up unhappy. Yes, the engine was a rocket but the drivetrain (transmission, rear axle, etc.) was designed for the wimpy engine, so elements of it kept failing.

Your safest aircraft is a well maintained certified aircraft. Limit your changes to the avionics suite.

Ernie
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